MACHINE DIAGNOSIS
Machine diagnosis means testing the units for vibration. The goal is to extend the units’ run time by measuring their vibration on a regular basis. CIME’s alternative is to measure vibration, temperature and RPM with a mobile device, as well as using an integrated system for constant online monitoring.
MACHINE DIAGNOSIS
specialised measuring devices (CIME detectors)
professional data analysis
identification of critical machines
economic optimisation suggestions
Delta Real-Time Monitoring (DRTM)
status reports, optimisation suggestions, configurable alarm functions
proven reaction routines
AERZEN mechanic at a machine diagnosis as a preventive maintenance
MACHINE DIAGNOSIS BASED ON VIBRATION MEASUREMENTS
Vibration measuring procedures are a good indicator for the deteriorating condition of the machine and are the best means for early detection of roller bearing damages. Of course, vibration measuring procedures belong to our services: For this, CIME offers measuring with a mobile device for the recording of vibration, temperature and speed. In addition, CIME provides the measurement with a stationary system for continuous online monitoring. The objective here is to increase the service lives of your packaged units by means of regular vibration measurements. The measurement and evaluation of pulsations of screw compressors und positive displacement blowers are carried out according to directive VDI 3836 (DIN ISO 10816 - 1 /3).
DELTA REAL TIME MONITORING - REAL-TIME ONLINE MONITORING OF CIME POSITIVE DISPLACEMENT MACHINES
Permanent real-time monitoring evaluated by our experts ensures a long-term and trouble-free operation of your CIME monitored equipment. Our Delta Real Time Monitoring System monitors, analyses and compares actual and target values of vibrations, pressures and temperatures. Transmission of these data is possible via Intranet to your server or via Internet, Ethernet or GSM modem to the server of CIME Maschinenfabrik. Upon commissioning of the unit, limit values will be determined for these data. When the measured actual values are above the defined target values, there is an alerting per SMS or e-mail, addressed to the person in charge (e.g. CIME mechanical engineers, service manager etc.). Therefore, with sufficient warning time, creeping incidents can be recognised at an early stage and preventive measures will be introduced. This ensures the production, minimises the risk of unforeseen production interruptions and avoids possibly resulting investments.
How a CIME unit can minimises the risk of unforeseen production interruptions and avoids possibly resulting investments
THE ADVANTAGES OF REAL-TIME MONITORING AT A GLANCE
Permanent monitoring
Low risk of failure
Predictable standstill periods
Defined costs
Longer service lives and therefore reduced maintenance costs
Flexible system, also upgradeable on existing machines
Integration in AERtronic (AERZEN blower and compressor control)
Transmission of maintenance messages